Posts tagged with recycle

By Green Living Tips | Published  09/30/2009

Styrofoam is a trademark of the Dow company, but the material itself is called polystyrene. Like so many other plastics, it’s all around us – very commonly used in packing material as peanuts or expanded foam, in food trays and a wide variety of other products – even explosives such as napalm and hydrogen bombs!

The bad news is (aside from its use in WMD); polystyrene is manufactured from petroleum. It’s highly flammable and a chemical called benzene, which is a known human carcinogen, is used in its production.

Polystyrene in the environment

Polystyrene foam, used commonly as padding in appliance packaging, takes an incredibly long time to break down in the environment and additionally, animals may ingest it which blocks their digestive tracts and ultimately causes starvation. This foam is also abundant in the Great Pacific Garbage Patch.

Given the nature of polystyrene, it’s surprising that such an energy intensive, oil sucking and toxic substance is allowed to be use as packaging for food; particularly for items such as meat where the food has direct contact with it. Nearly two dozen cities in the USA have banned the use of polystyrene for this purpose.

Packaging and products containing polystyrene can usually be identified by a recycling triangle logo with the number 6 inside it stamped on the item.

It’s likely to be a very long time before the use of polystyrene is totally discontinued, and while we can try to buy products that don’t utilize the stuff, we need to deal with the styrofoam that winds up in our hands instead of it heading straight to landfill.

Unfortunately many kerbside recycling programs don’t accept polystyrene and given its bulk, it can be difficult to store. Also, polystyrene is often recycled to be used in single use products; such as more packing material, so it’s really important to get the word out about recycling this form of packaging.

Burning polystyrene

Some people choose to burn polystyrene in order to be rid of the stuff, believing that as chloro-fluoro hydrocarbons were eliminated from expanded polystyrene over a decade ago, it was safe to do so.

The burning of polystyrene releases styrene gas which can effect the nervous system. Also, as it usually burns with a  sooty flame, this indicates combustion isn’t complete and a complex mixture of toxic chemicals can produced by the relatively low temperature of a backyard burn.

Keeping polystyrene out of the waste stream

A pound of polystyrene recycled is a pound of new polystyrene that doesn’t have to be created. Currently in the USA expanded polystyrene (EPS) foam packaging is being recycled at a rate of approximately 10-12% each year.

Here’s a few tips as to what you can do with polystyrene to keep it out of the waste stream for as long as possible.

Keep it as packing – how many times have you needed to pack something for shipping and found you had nothing on hand? Break down large lumps of styrofoam into smaller chunks and keep a bag of it handy

Craft shops – I’ve read that craft shops are often a good place to take styrofoam as their customers use it in their craft projects.

Earth911.org – If you’re in the USA, there’s a search function at the top of the Earth911 web site where you can enter the term “polystyrene” and then in the box on the right, enter your location. The search results will provide listings of companies and organizations in your local area that will take polystyrene.Note: be sure to enter “polystyrene” rather than “styrofoam” as the latter, being just a brand name, is unlikely to return any results.

Planters – I’ve seen it used in pot plants to assist with drainage and as a filler – however, I’m not sure about the possibility of contamination when used in this way.

Mail back initiative – The Alliance of Foam Packaging Recyclers offers a mailback program to USA residents; whereby you send the polystyrene in via the US mail service. There’s a cost involved (postage), but this may prove more economical to you that carting it somewhere by car. You can learn more about this option here.

Sell it! – If polystyrene is something you get a lot of; you might be able to make a few bucks from it. The Recycled Plastic Markets Database allows you to search for buyers of a wide variety of plastics.

 

I.  Material recycling

To recycle into raw materials to make plastic products.

II. Chemical recycling (material recycling in a broad sense)

To decompose back to raw chemicals (gas or oil) by heat and pressure and reuse as fuel, etc.

III. Thermal recycling

To recycle by production of heat energy by combustion and reuse for power generation, etc.

Just after the launch of the EPS Sustainability Toolkit, Walmart implemented a closed-loop EPS recycling plan. They piloted the program in a Las Vegas distribution center, then expanded it to Texas within a few months. The collected material is being used to create recycled picture frames, which will in turn be sold exclusively in U.S. Walmart stores. In

picture frame made by recycled EPS

picture frame

addition, Walmart has expressed interest in distributing the EPS Packaging Insert to its suppliers that use EPS. These actions show huge potential with Walmart.

Timbron International actively recycles different forms of Polystyrene for Timbron International’s manufacturing of its’ premium interior molding products. Timbron International accepts Expanded Polystyrene (EPS), General Purpose Polystyrene (GPPS) and HIPs (High Impact Polystyrene) and recycle this polystyrene into quality green building materials. The process start from compaction and finally make the material into profile that used for interior and picture frames/

Polystyrene is identified by its specific recycling symbol:recycle symbol of PS


A Tour of the Process Behind Timbron Products

timbron

How Timbron International of America use recycled Styrofoam to produce PS profiles.

[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb1.jpg]Collect Styrofoam
Timbron currently accept white Expanded Polystyrene (Styrofoam™) and any white container labeled #6 that is CLEAN.
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb2.jpg]Compaction
Trays of expanded polystyrene are compacted for shipment. Timbron use many types of polystyrene, which is usually compacted at each collection source for their recycled polystyrene.
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb3.jpg]Transportation
The compaction of expanded polystyrene allows for a reduction by 20 times the number of shipments needed to move the material.
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb4.jpg]Shredding
The compacted blocks of expanded polystyrene are shredded into flakes in preparation for introduction into the pelletizing extruder.
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb5.jpg]Extrusion pelletizing
The shredded flakes of expanded polystyrene are converted back into the polystyrene pellet that forms the base raw material for Timbron product.
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb6.jpg]Compounding
The polystyrene pellets are mixed with additives and color in the compounding pelletizer line and re-pelletized prior to introduction into the profile lines for profile production.
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb7.jpg]Profile extrusion
The Timbron compounded pellets are extruded through tooling to form the profiles that comprise the Timbron product line.
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb8.jpg]Shaping and packaging
The Timbron premium moulding is cooled in water baths and cut to length ready for packaging and shipment
[img src=http://www.eps-recycling.net/wp-content/flagallery/timbron/thumbs/thumbs_tb9.jpg]Final products
The waste Styrofoam become useful interior products and picture frames.

How to Recycle PS

1. Timbron accept white Expanded Polystyrene (Styrofoam™) and any white container labeled #6 that is CLEAN.

2. Timbron use many types of polystyrene, which is usually compacted at each collection source for Their recycled polystyrene. Trays of expanded Styrofoam are compacted for shipment.

3. The compaction of expanded polystyrene allows for a reduction by 20 times the number of shipments needed to move the material.

4. Using a single shaft shredder, the compacted blocks of expanded polystyrene are shredded into flakes in preparation for introduction into the pelletizing extruder.

5. The shredded flakes of expanded polystyrene are converted back into the polystyrene pellet that forms the base raw material for Timbron product.

6. The polystyrene pellets are mixed with additives and color in the compounding pelletizer line and re-pelletized prior to introduction into the profile lines for profile production.

7. The Timbron compounded pellets are extruded through tooling to form the profiles that comprise the Timbron product line.

8. The Timbron premium moulding is cooled in water baths and cut to length ready for packaging and shipment.

Most people never give waste EPS a thought beyond the time it takes them carry large quantitiesof waste EPS to landfill. But for many businesses and plastic machinery factories, EPS recycling is serious business.

In a nutshell, EPS recycling is the industry which revolves around the collection, compaction, crushing and pelletizing, ranging from food container to insulation sheet. Developing effective EPS recycling strategies is critical for many recycling centers and factories of all sizes because waste EPS can develop into a major problem when not handled properly.

EPS recycling is a necessary part of green environment. EPS recycling is also a part of property maintenance. Sorting of waste EPS at the source is becoming more common due to financial reasons as well as government regulations. It is more expensive to process landfill waste, and authorities are demanding more precise sorting.

EPS compactor for EPS recycling

EPS compactor

Proper EPS recycling often requires the use of specialized equipment. The main EPS recycling equipment is EPS compactor, also called Styrofoam compactor or EPS densifier. It can handle EPS, EPP and XPS foam safely, no matter dry or wet. It can reduce EPS volume by 30 to 50 times, thus help sea food processing plant, retail/wholesale centers, and electronic factories to save available space and save nearly USD25000/year for garbage hauling and landfill. Furthermore, the user could even earn extra cash by selling the compacted EPS blocks to profile, picture frame, coat hanger, etc. manufacturers.

So you see, there really is a basis for the old adage, “One man’s trash is another man’s treasure.”

EPS compactor for EPS recycling